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Innovation for the future

Södra Cell Bioproducts Metanolfabrik vid Södra i Mönsterås
Innovation plays an important role at Södra. We know that innovation and business development are key to a company’s long-term competitiveness. Since all of our research and development is based on sustainability, we are also contributing to a more sustainable society. Södra conducts research and development to improve existing products and processes, while also investing considerable resources in bringing new and innovative products to market.

Södra has selected several strategic arenas for its product innovation – forest, sawn timber, paper, textiles, chemicals and energy. These efforts are mainly driven by Södra’s business area for innovation together with the business areas, but also in partnerships with customers, and in external networks with universities, research institutes and companies further upstream in various value chains.

The innovation projects are helping to develop more highly processed forest products and to commercialise products with a better sustainability performance than today’s alternatives. Several projects are linked to Södra’s sustainability targets for fossil-free production and transportation. Most R&D resources are focused on product and process development in order to strengthen the company’s current competitive position. Resource-efficiency is a recurring theme in many of these projects, alongside of product performance, which is particularly important for Södra’s customers.

The Södra Foundation for Research, Development and Education also promotes R&D with significance for forestry and forest industry operations in southern Sweden.

 

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Innovation in sawn timber

CLT offers many climate benefits

In 2019, Södra opened its first cross-laminated timber (CLT) facility at Värö and has continued to strengthen its position in solid wood construction. We see major potential for value-added wood products in this area, with strong and growing demand. Compared with concrete, using CLT for construction has many benefits including lower CO₂ emissions, lighter transportation and shorter construction times. Read more about CLT here.

Research projects for new solutions

Södra is participating in several research projects to explore the potential of wood, both for competence building and to find new solutions. Södra also plays an active role in the Centre for Timber Construction and Housing (CBBT). An overall objective here is to promote timber as a construction material, timber in combination with other materials and timber building systems.

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Innovation in energy and chemicals

Sustainable energy products

Energy already accounts for a considerable share of Södra’s operations, with such products as district heating, electricity, pellets, tall oil and bark. There is major potential here for a continued contribution towards the development of sustainable energy and transport systems and thereby helping to achieve the national and international targets for lower CO₂ emissions from both transport and energy sectors. More long-term efforts are also taking place to promote the role of the forest industry in tomorrow’s energy system. 

Sustainable fuels from solid by-products and industrial by-products are a prioritised area for development. Södra is a co-owner of SunPine and supplies tall oil to this facility in Piteå for diesel and petrol applications.

Biomethanol can replace fossil fuels

Södra has commenced biomethanol production in the pulp mill at Mönsterås. Methanol is a liquid biofuel that can replace fossil fuels, providing yet another use for forest products. Biomethanol can be used as a stand-alone fuel, as a raw material for the production of biodiesel (RME) or as a fuel additive. Sales of biomethanol are a resource-efficient way to extract more products from the raw materials used in the process.

Silva Green Fuel – an investment in tomorrow’s liquid biofuels

Another liquid biofuels project is taking place within the framework of Silva Green Fuel, a joint venture owned by Södra and Statkraft. Silva Green Fuel AS is Södra’s largest investment in tomorrow’s liquid biofuels from woody biomass. At a process facility in Tofte in Norway, solid wood by-products such as sawdust and bark are converted into bio-oil that can be upgraded to biodiesel.

Alongside of these initiatives, other innovative solutions are continuously being explored that can increase the contribution of sustainable liquid biofuels from the forest industry while simultaneously maximising profitability for forest owners.

Forest-derived chemicals

Forests are also an important resource for chemical production. Prior to the development of petrochemical processes, bio-based adhesives and paints, for example, were used. Therefore, there is already knowledge that can be used to develop these alternatives in order to meet today’s needs and ambitious bio-based demands.

Chemicals such as sodium hydroxide (lye) and sulphuric acid are needed for the sulphate process used in pulp production. In some cases, these chemicals can be manufactured and recirculated within the production unit (as in the case of lye), while in other cases, own production is inefficient and the chemicals need to be purchased. Södra already produces large volumes of turpentine from by-products. The turpentine is decanted when producing crude methanol. Turpentine is used as a solvent in everything from industrial products to cosmetics. Crude methanol is also purified to produce biomethanol for use as a fuel or, alternatively, as a pure chemical substance.

The recycling of chemicals and internal energy systems at the pulp mills are also prioritised areas, with development initiatives aimed at improving the resource-efficiency of the operations and primary energy release.

Our by-products offer infinite opportunities. Tree bark contains several special compounds, such as spruce bark tannin and betulinol from birch bark. These extracts be used as adhesives and in leather tanning, as well as water repellent agents. The future willingness to pay in a more bio-based society will drive this development.

Södra is participating in a number of multinational projects in this area, such as RISE. The Climate Leading Process Industry initiative is a recently started project involving numerous players from western Sweden.

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Innovation in paper and dissolving pulp

Product development for paper pulp

In the paper pulp area, development is taking place to optimise and further develop products and processes in order to improve quality and the resource-efficiency of mills. A key component of this product development is partnerships with customers. Customer needs are driving the development and placing demands on Södra’s product portfolio.

Partnerships with customers take place in various technical collaborations where the focus lies on implementing new or improved products, or optimising the customer’s processes. Replacing baling wire with paper tape is one example of a solution that improves both the safety and the viability of the customer’s process. Another example is Södra’s proprietary system for quality control and quality data for customers, where online data is combined with models for predicting paper properties to provide a frequent and robust system for direct feedback to Södra’s own production processes and to customers.

These continuous efforts with process development are focused on increasing the number of resource-efficient processes that can boost capacity and improve energy and chemical efficiency. Södra also contributes to industry-wide development in these areas, in addition to internal work.

Product development is also taking place within packaging, with the aim of replacing plastic with fibre. By using conversion technologies in both wet and dry-moulding, fibre-based alternatives can be manufactured with low CO₂ emissions and low energy consumption and used to replace plastic packaging in a range of segments, including food, electronics and beauty products.

Textiles from forest fibres

Södra has been producing dissolving pulp since 2012. The pulp is used to make cellulose-based textile fibres, such as viscose and lyocell. There is a great deal of interest in using forest-based fabrics to replace synthetic fibres and cotton. In addition, textile companies and consumers are increasingly requesting traceability across the entire value chain, from pulp production via all producer stages to the finished textile product. This is driving development and demand, and imposing new requirements on our dissolving pulp.

To further develop Södra’s dissolving pulp, close collaboration with customers is taking place in product and process development.

Textile recycling contributing to climate transition

Södra has also developed the OnceMore® technique for recycling textiles. Only a negligible proportion of the global production of clothing and textiles is recycled, the vast majority is either incinerated or sent to landfill. Södra was first in the world to introduce large-scale recycling of textile fibres from blended fabrics (polycottons).

The recycled textiles are used to make new dissolving pulp, which can then become new viscose and lyocell. The technique is a unique solution that enables circular flows in the fashion and textile industry. Swedish innovation and a willingness to contribute to the necessary climate transition can now be a game changer at global level.

The Södra Research Foundation is funding a project with RISE and Chalmers to further develop textile recycling.

Read more about the OnceMore® concept here.

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First in the world

Did you know that Södra was first in the world to introduce large-scale recycling of textile fibres from blended fabrics?

The technique is a globally unique solution that enables circular flows in the fashion and textile industry.

OnceMore®